Expanded Polystyrene (EPS) foam or Styrofoam™ is great for making light weight crafts and more. Unlike packing foam, our EPS foam has a density of 1 lb density and can be cut/ sanded to get the shape you want. We work with EPS foam on a regular basis and create sculptures, signage, & architectural installments like crown molding, props, and more. If you have a specific size that you would like cut, let us know the length x height x width and we will be happy give you a quote.
Here are a few Tricks of the Trade:
Tools great for shaping polystyrene foam
80 Grit Sandpaper Wire Brush Serrated Knife Hot Wire Heat Gun (gives the surface a cool rock texture) Hot Knife Rasp Router A few products that work great for coating polystyrene and can be found in most building supply stores are: Stucco Plaster of Paris Latex Rubber Drywall Mud Polyurethane Coating (we will be offering this product soon) Paper Mache Elmer's Glue Mod Podge
If you want a more "rock" like surface, a 50/50 (give or take) blend of a latex primer and plaster joint compound rolled on will get a real hard coating. Refrain from using aerosol or anything that contains high levels of VOC directly on polystyrene. Chemicals can break down/ dissolve polystyrene. Kilz® Max Water-Based Primer contains low VOC and makes a great primer when prepping your polystyrene surface for a coating. It will help strengthen the surface and will allow your hardcoating to adhere better.
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